Smart Cold Storage Solutions: Delivering Space and Efficiency

Designed, managed and installed by our in house team.
It was the largest Job of 2024 at 1.1million
The mezzanine was 2500m2 and had 3no good lifts for loading / unloading
We supplied over 500 Bespoke cages.
Pallet racking with bespoke stillages and top hat supports, long span shelving

Hogley Brothers was a very bespoke two-tier installation where we installed heavy duty foundations to cope with the 24-tonne per bay capacity weight load required. The walkways were rated at 500kg p/m2 and the installation included a goods lift to support the teams operation. We also completed required electrical installation to make sure the works complied with building regulation requirements.

Brysdales have just completed a job for Charles Pugh in Nottingham, who stock vehicle windscreens.

Smarter storage solutions, isn’t just about saving space, or creating additional storage.

By installing a double deep rack solution to replace their block stack system we improved their warehouse functionality significantly.

Using 32mm structural timber decks we optimised space to support the mixture of pallets and sizes they need to store. Not only does it look neater and stored safer, it functions far better too. The time to pick a pallet has reduced from an average of 22 minutes down to 2 minutes!

The time to load a truck has reduced from 2.5 hours down to under one hour.
These huge savings in time are massive productivity gains for their warehouse team.

Blackpool Bus Depot installation consisted of installing a new mezzanine for storage in the parts area as well as a staircase with platform for access to the 1st floor area. We also installed the handrail to the perimeter of the inspection pits to protect the edge and workers from falling into the pit!

Brysdales is proud to announce the successful installation of new racking systems at a warehouse in Kirkham, as part of our commitment to providing top quality storage solutions for businesses across the UK. Our client expressed their satisfaction, stating, “Courtesy of Brysdales, one of the UK’s leading providers of racking, shelving, partitioning, and more, we’ve got brand new racking installed in our warehouse in Kirkham, making storage and organisation safer and more efficient.”

Transforming Warehouse Operations

The recent installation highlights Brysdales’ expertise in designing and implementing customised racking systems that meet the specific needs of our clients. By upgrading their storage capabilities, our Kirkham client can now optimise space utilisation, enhance safety, and improve overall operational efficiency.

Key Benefits of the New Racking System

• Improved Safety: The new racking system is designed with safety in mind, ensuring that all goods are stored securely and reducing the risk of accidents in the warehouse.
• Enhanced Organisation: With a more efficient storage layout, our client can easily locate and access their inventory, streamlining their operations and saving valuable time.
• Maximised Space: The installation of modern racking solutions allows for better use of vertical space, enabling the warehouse to accommodate more products without expanding its footprint.
• Scalability: Our racking systems are adaptable, allowing the client to scale up their storage solutions as their business grows.

Brysdales’ Installation Process

At Brysdales, we prioritise a seamless installation process to ensure minimal disruption to our clients’ operations. Here’s how we handle each installation:

• Initial Consultation: We begin with a thorough consultation to understand the client’s specific needs, existing layout, and future growth plans.
• Site Survey: Our team conducts a detailed site survey to assess the space and identify any constraints that may affect the installation.
• Custom Design: Based on the information gathered, we create a tailored design that optimises storage efficiency while ensuring compliance with safety regulations.
• Professional Installation: Our experienced installation team carries out the setup, utilising high-quality materials and equipment. We adhere to strict safety protocols throughout the process.
• Post-Installation Review: Once the racking system is installed, we conduct a thorough review with the client to ensure everything meets their expectations and requirements.
• Ongoing Support: We provide continued support and maintenance options to ensure the longevity and effectiveness of the installed systems.

Brysdales’ Commitment to Quality

As one of the UK’s leading providers of racking, shelving, and partitioning solutions, Brysdales prides itself on delivering high-quality products tailored to the unique requirements of each client. Our dedicated team of experts works closely with customers to ensure that every installation meets the highest standards of functionality and safety.

At Brysdales, we offer a diverse range of racking systems to meet various storage needs and optimise warehouse efficiency. Here are some of the key types of racking systems we provide:

Selective Pallet Racking

This is the most common type of racking system, allowing easy access to each pallet. It’s ideal for warehouses with a wide variety of products, enabling quick stock rotation and retrieval.

Drive-In Racking

Drive-in racking maximises storage density by allowing forklifts to drive directly into the racking system. It’s perfect for high-density storage of similar products and is commonly used in cold storage environments.

Push Back Racking

This system allows pallets to be stored on inclined rails, enabling pallets to be pushed back when new pallets are added. It provides high-density storage while allowing for first-in, last-out (FILO) inventory management.

Flow Racking

Flow racking utilises a gravity-fed system where products move from the back to the front. It’s ideal for perishable items and facilitates first-in, first-out (FIFO) inventory management.

Long Span Shelving

Designed for storing large and bulky items, long span shelving features adjustable shelves that can accommodate various product sizes. It’s versatile and suitable for warehouses, workshops, and retail environments.

Cantilever Racking

Cantilever racking is perfect for storing long and awkwardly shaped items such as pipes, lumber, or furniture. It provides unobstructed access to the stored items and can be customised in height and length.

Mezzanine Racking

This solution combines storage and workspace by creating an elevated platform within the warehouse. It maximises vertical space and can be used for additional storage or office space.

Mobile Racking

Mobile racking systems are mounted on wheeled bases, allowing rows of racking to be moved aside to create aisles only when needed. This system maximises storage capacity while providing flexibility.

Partitioning Systems

Although not racking in the traditional sense, our partitioning systems help create organised storage areas within a warehouse, enhancing space utilisation and workflow.

Conclusion

Each of these racking systems can be tailored to meet the specific requirements of your facility, ensuring optimal efficiency and safety. At Brysdales, our expert team is here to help you choose the right solution for your storage challenges. For more information or to discuss your needs, please contact us!

Looking Ahead

The successful completion of this project in Kirkham is just one example of how Brysdales continues to support businesses in enhancing their operational capabilities. We are excited to partner with more clients across various industries, helping them achieve their storage and organisational goals.

For more information about our racking systems and how Brysdales can assist your business, please don’t hesitate to contact us. Let us help you transform your space and improve your efficiency!

We are thrilled to announce the successful completion of a major project for a valued client in Wembley. This project showcases our commitment to excellence and innovation in design, management, and installation.

Project Overview

Our in-house team undertook the challenge of designing and installing a 2500m² mezzanine floor, incorporating state-of-the-art pallet racking with bespoke stillages and top hat supports. This project not only enhances the operational capacity of our client’s facility but also optimises the use of available space.

Key Features

1. Mezzanine Floor: The expansive 2500m² mezzanine floor provides additional storage and operational space, enabling our client to streamline their processes and improve efficiency.
2. Pallet Racking and Stillages: Our custom-designed pallet racking system, complete with bespoke stillages, ensures that products are stored safely and accessed easily. The top hat supports enhance the stability and functionality of the racking system.
3. Long Span Shelving: Designed for versatility and strength, our long span shelving is perfect for accommodating a variety of goods, making inventory management easier.
4. Goods Lifts: The installation of three goods lifts facilitates the efficient movement of materials between floors, significantly reducing downtime and improving workflow.

In-House Expertise

What sets Brysdales apart is our dedicated in-house team, which managed every aspect of this project from design through to installation. Their expertise and attention to detail ensured that all components were perfectly integrated and met our client’s specific needs.

Client Satisfaction

The successful completion of this project not only reinforces our reputation for delivering high-quality solutions but also strengthens our relationship with our client. We take pride in helping businesses like theirs thrive through tailored solutions that enhance operational efficiency.

A brief explanation of the key offerings at Brysdales:

Mezzanine Floor

A mezzanine floor is an intermediate floor between the main floors of a building, which maximizes vertical space. It is commonly used for additional storage, office space, or operational areas, providing an efficient way to increase usable space without the need for extensive construction.

Pallet Racking and Stillages

Pallet racking is a storage system designed to hold palletised goods, allowing for easy access and organisation. Stillages are custom-designed containers or frames used to support and store goods securely on pallets. Together, they enhance storage efficiency and optimise warehouse layouts.

Long Span Shelving

Long span shelving is a versatile shelving solution designed for storing large and bulky items. It offers adjustable shelves that can accommodate a wide range of products, making it ideal for warehouses, retail environments, and workshops where flexibility and accessibility are essential.

Goods Lifts

Goods lifts are specialised elevators designed to transport heavy materials and goods between different levels of a building. They improve operational efficiency by facilitating the movement of inventory, reducing manual handling, and enhancing workflow in facilities with multiple floors.

These solutions exemplify Brysdales’ commitment to providing customised, efficient storage and operational systems for businesses.

Conclusion

At Brysdales, we are committed to providing our clients with innovative and effective solutions that meet their unique requirements. This project in Wembley is a testament to our dedication and expertise. We look forward to taking on new challenges and continuing to support our clients in achieving their goals.

For more information about our services and how we can help your business, please contact us today!